HD500Zvigayo Zvekupedzisira
Mhinduro dzeKuputira dzeSimbi yeKukuya
Zvimiro zvekugadzira machining nematurusi e-carbide akasimba
kugadzira chimiro
Kugaya mapendekete
kugadzira zvinhu zvinorema
- Hunhu hweKugaya:
- 1. Kugaya ibasa rekugadzira zvinhu nguva nenguva, uye mutoro wekucheka unochinja nguva nenguva, izvo zvinogona kukonzera kukanganiswa uye kudedera;
- 2. Kune mhando dzakawanda dzezvinhu zviri muzvinhu zvinogadziriswa, zvakaita setitanium alloys nesimbi isingatsvi. Pazvinogadzirwa, zvinowanzoita kuti pave nekuputirwa, zvichiita kuti chishandiso chinamire panguva yekugadzirisa;
- 3. Kugaya zvine simba guru uye zvinodiwa zvakanyanya kuti zvishandiso zvisaparare.
- kuomarara kwakanyanya
- chiyero chekukweshana kwakaderera
- simba guru rekusunga
- kugadzikana kwakanyanya kwemakemikari
Mhinduro dzeKuputira dzeSimbi Yokugaya
Nhanganyaya yeCoatings yeKugaya Zvishandiso paSimbi
Magiredhi ekuputira: HLM300, HPR125, HHR110
Mhando dzeKushandiswa:
HLM300: Kuputira kwakajairika, kwakakodzera kushandiswa mukugadzira zvinhu zvakaita sesimbi isina chinhu (32-48HRC), simbi isina ngura, uye simbi yakakandwa.
HPR125: Yakakodzera simbi isina kuomarara (20-35HRC).
HHR110: Yakakodzera simbi yakaoma (HRC55-62).
Hunhu hwekuputira:
HLM300: Kuputira kwakajairika kune mhando yepamusoro yepamusoro, chimiro chakafanana uye chakasimba, kushushikana kushoma, kuomarara kwakanyanya, uye kunamira kwakanaka.
HPR125: Kuputira nemadonhwe mashoma pamusoro, chimiro chakakora, ukobvu huri pakati nepakati, uye kuomarara kwakanyanya.
HHR110: Kudzivirira kukanganiswa kwakanyanya uye kuramba kupararira kwematombo, kuwanda kwakanyanya, uye kuramba kuoxidation kwakanaka.
Kucheka Simbi - Zvigayo Zvekupedzisira
Nheyo yekuputira yeHLM300:
Muchina mutsva weHA800 wakagadzirwa wega neHuasheng unoshandisa tekinoroji yekuisa ma ion plating kugadzirisa chimiro che coating uye kuwana bias gradient. Coating yakagadzirwa ine microstructure yakafanana uye yakakora uye ine hunhu hwakanaka hwemakanika uye tribological.
Nzvimbo yekushandisa:
Simbi yakajairika (32–48 HRC), simbi isingasvibi uye simbi yakakandwa
718H Kugaya
Ruzivo rwezvishandiso: OMPQ-4E-100
Chishandiso chebasa: 718 HRC52
Mamiriro ekuyedza: kugaya
(kumhanya kwekucheka) Vc = 150m/min
(kumhanya kwekudyisa)Fz =0.06mm
(kudzika kwekucheka) ap = 5mm
(upamhi hwekucheka) ae = 0.5mm
(nzira yekutonhodza): kutonhodza kwemhepo
Mhedzisiro yebvunzo:
Kuenzanisa huwandu hwekusakara mushure memaminitsi mazana mana nemakumi masere ekugadzirisa:
· Huwandu hwekupfeka kwemukwikwidzi i0.079mm;
· Huwandu hwekupfekwa kweHLM300 i0.064mm;
· Chishandiso chekushandisa HLM300 chine simba rekudzivirira kupfekwa zviri nani.
Zuva rakabva: rabhoritari yekupedzisira
Mukwikwidzi wemaminitsi 480
Mukwikwidzi wemaminitsi 480
Zvimiro zvekuputira:
| Kuumbwa kwekuputira: | AlTi-base |
| Ruvara rwekuputira | nhema |
| Kukora kweKupfeka (μm) | 2.5±0.5 |
| Kuoma kwekunamira kunokanganisa (GPa) | 34±3 |
| kushushikana kwe compressive residual (GPa) | -4.0±1 |
| tembiricha yekuputira (℃) | |
| Kupisa Kwepamusoro Kwekushanda: (℃) | 1100 |
Kucheka simbi - mucheki wetsvimbo
HPR125 musimboti wekuputira:
Muchina mutsva weHA800 wakagadzirwa wega neHuasheng unoshandisa tekinoroji yekuisa ma ion plating kugadzirisa chimiro che coating uye kuwana bias gradient. Coating yakagadzirwa ine microstructure yakafanana uye yakakora uye ine hunhu hwakanaka hwemakanika uye tribological.
Nzvimbo yekushandisa:
kuomarara kwakaderera simbi yakajairika (20HRC-35HRC)
Kugaya Simbi yeKabhoni (P20)
Data rezvishandiso: D6R3 * 50 bhora rekupedzisira chigayo
Chishandiso chebasa:P20 (30HRC)
Mamiriro ekuyedza: kugaya
(kumhanya kwekucheka) Vc = 169m/min
(kumhanya kwekudya)Fz =0.20mm
(kudzika kwekucheka) ap = 0.3mm
(upamhi hwekucheka) ae = 0.15mm
(nzira yekutonhodza): kutonhodza kwemhepo
Mhedzisiro yebvunzo:
Upamhi hwebhendi rekupfeka padivi pa50 μm ndiyo chiyero chekuziva hupenyu hwechishandiso.
· Zvishandiso zvakaputirwa neHuasheng HPR125 zvinogona kushandiswa kwemaminitsi mazana matatu nemakumi matanhatu;
· Hupenyu hwezvishandiso zvezvishandiso zvakaputirwa nemakwikwi imaminitsi zana nemakumi maviri;
· Kucheka hupenyu kunowedzerwa ne200%.
Zuva rakabva: rabhoritari yekupedzisira
120min (24.2um) -HPR125
120min (24.2um) - Mukwikwidzi
Zvimiro zvekuputira:
| Kuumbwa kwekuputira: | Yakavakirwa paAlCrN |
| Ruvara rwekuputira | grey rakareruka |
| Kukora kweKupfeka (μm) | 2.5±0.5 |
| Kuoma kwekunamira kunokanganisa (GPa) | 34±3 |
| kushushikana kwe compressive residual (GPa) | -3.5±1 |
| tembiricha yekuputira (℃) | |
| Kupisa Kwepamusoro Kwekushanda: (℃) | 1100 |
Kucheka simbi - mucheki wetsvimbo
HHR110 musimboti wekuputira:
Muchina mutsva wecomposite HA800, wakagadzirwa wega neHuasheng, unoshandisa tekinoroji ye arc ion plating kugadzirisa chimiro che coating, zvichiita kuti voltage gradient isvike pa bias. Coating inobuda ine microstructure yakafanana uye yakakora, ichipa hunhu hwakanaka hwemakanika uye hwe tribological.
Nzvimbo dzekushandisa:
Simbi yakaoma (55HRC-62HRC)
Kugaya Simbi Yakasimba (SKD11)
Data rezvishandiso: D6R3 * 50 bhora rekupedzisira chigayo
Chishandiso chebasa: SKD11 (58-62HRC)
Mamiriro ekuyedza: kugaya
(kumhanya kwekucheka)Vc =141m/miniti
(kumhanya kwekudyisa)Fz =0.033mm
(kudzika kwekucheka) ap = 0.15mm
(upamhi hwekucheka) ae = 0.3mm
(nzira yekutonhodza): kutonhodza kwemhepo
Mhedzisiro yebvunzo:
Upamhi hwebhandi rekupfeka padivi pa100 μm ndiyo chiyero chekuziva hupenyu hwechishandiso.
· Zvishandiso zvakaputirwa neHuasheng HPR110 zvinogona kushandiswa kwemaminitsi zana nemakumi maviri;
· Hupenyu hwezvishandiso zvezvishandiso zvakaputirwa nemakwikwi imaminitsi zana;
· Kucheka hupenyu kunowedzerwa ne20%.
Zuva rakabva: rabhoritari yekupedzisira
100min (80.72um) -HHR110
100min (98.73um) - Mukwikwidzi
Zvimiro zvekuputira:
| Kuumbwa kwekuputira: | AlTiXN |
| Ruvara rwekuputira | ruvara rwebhuronzi |
| Kukora kweKupfeka (μm) | 2.0±0.3 |
| Kuoma kwekunamira kunokanganisa (GPa) | 35±3 |
| kushushikana kwe compressive residual (GPa) | -5±1 |
| tembiricha yekuputira (℃) | |
| Kupisa Kwepamusoro Kwekushanda: (℃) | 1200 |
Matambudziko ekugadzira Titanium Alloy Machine
| Titanium Alloy | Kufambisa Kwekupisa Kwakaderera (7.955 W/m·K) | Kuvhunduka Kwekupisa Kunobva Pakupisa Kwakakwirira |
| Modulus Yakaderera Yakasununguka (110 GPa) | Kukweshana Kunokonzerwa Nekusvusvurwa Kwechitubu & Kudedera Kwechishandiso | |
| Kuramba Kuchinja Kwepurasitiki Kwakaderera | Kugadziriswa Kwebasa & Kupera Kwepamusoro Kwakashata | |
| Kuoma Kwechokwadi Kusingakoshi (30 HRC) | Kukuvadzwa Kwepamusoro peChishandiso Chinokonzerwa Nekunamatira | |
| Kushanda Kwakanyanya Kwemakemikari | Kuomesa & Kupararira Kwepamusoro (Kuita kweO/N) |
Kupisa Kwakanyanya Kucheka
Kunamatira Kwakakomba Kwekucheka
Kupwanya Chips Munguva Yekukanganiswa Kwemachina
Ongororo yeKushandiswa kweTitanium Alloy Milling
● HuaSheng® G4-S Yakazvipira kugadzirisa matambudziko ehunyanzvi akadai sekukanganisa kukuru kwekucheka uye tembiricha, maitiro ekushanda nesimba, uye kunamira kwakasimba kwemachip pakugadzira titanium alloys. Zvikamu zvakasiyana, maumbirwo, uye magadzirirwo emaitiro zvinoshandiswa mumamiriro akasiyana ekushanda kuti zvizadzise zvinodiwa zvekugadzira, kupedzisa, uye kugadzira zvisina kunaka.
● Inoshanda pakugadzirisa ISO standard S-type (titanium alloy) zvinhu, kunyanya TC4, TA4, zvinhu zvakasanganiswa netitanium/aruminiyamu.
● Yakakodzera zvikumbiro zvekugaya zvinhu zve titanium alloy zvakaita semafuremu efoni, majoini ekugadzira, maworkpiece anodzivirira ngura, uye zvikamu zvemuchadenga.
HuaSheng® G4-S Tool Coating yeZvinhu Zvakaoma Kucheka
Zvinhu Zvekugadzira:
Titanium Alloy, Simbi Isina Chinosara, HRC48-65 Simbi Yakaomarara
Nzira Yokutonhodza: Kutonhodza Mvura/Mhepo
| Kuumbwa kwekuputira | AlTiXN |
| Ruvara | Ndarira |
| Ukobvu (μm) | 2.5±1 |
| Kuomarara kweVickers patembiricha yemumba (GPa) | 40±2 |
| Kushushikana kwakasara kwekumanikidzwa (GPa) | -4.5±1 |
| Kupisa kweKuputira (℃) | |
| Kupisa Kwepamusoro Kwekushanda (℃) | 1200 |
| Zvimiro zveUnyanzvi | Kushanda Kwekuputira |
| Tekinoroji itsva yekubatanidza cathode coating | Kunyangwe iine mwero wepamusoro weionization, chifukidziro chacho chakasimba uye hachina madonhwe. Kuomarara kwakanyanya, kushushikana kushoma, uye kuramba kukanganiswa |
| Dhizaini itsva yeAlTiN/TiXN composite structure | Kunyange zvazvo ichiramba yakasimba, inowedzera kuramba kukanganiswa uye kuramba kukura kwematombo |
| Zviyo zveX Element Zvakanatswa | Kukwana kwekukweshana kwakaderera, kushanda zvakanaka kwekudzivirira kunama |
G4 Kushandiswa kweKuputira paTitanium Alloy Machine Tool
Kushandiswa kweG4-S muKugaya Zvisina Kunaka kweTC4 Titanium Alloy
Kupfeka Pamwe Chete (um)
Chishandiso Chinongedzo: Mhino Yakatenderera
D6R0.3*H15*D6*50L*4F
Zvinhu Zvekugadzirisa:
Kuoma kweTC4 (Ti6Al4V): 30HRC
Mamiriro Ekuyedza: Kugaya Zvisina Kunaka
Kumhanya kwekucheka Vc = 150m/min
Kumhanya Kwekudyisa F = 2500
Kudzika kwekucheka ap = 3mm
Kucheka Upamhi ae = 0.22mm
Nzira Yokutonhodza: Emulsion
Mwero wekuyedza: Kuenzanisa kwehuwandu hwekupfeka mushure memaminitsi zana nemakumi maviri ekumhanya
Kuongorora mhedziso: Kuputira G4-S2 kunoderedza kukosha kwekupfekwa kwemusana kwechishandiso ne23% zvichienzaniswa neDR coating yemukwikwidzi uye 20% zvichienzaniswa neNF coating. Uye chishandiso hachiputsike.
Kunobva: Huasheng Machining Laboratory
G4-S2
Mukwikwidzi
G4-S Kudzikira kukuru kwekupfeka kweparutivi
G4-S Hapana machipisi anonamira kana kupwanya pabanga repamberi
Kushandiswa kweG4 coating mukugaya titanium alloys
Kushandiswa kweG4-S pakugaya TC4 titanium alloy
Nguva yebasa rekupedzisa (chidimbu)
Zvishandiso zvakataurwa: Kugadzira muchina wekucheka
D17.44-21.87H-5E-D20-70L-T1
Chishandiso chebasa: TC4 (Ti6Al4V)
kuomarara：30HRC
Nzira yekugadzira michina: kugaya parutivi - kupedzisa
Mhedzisiro yebvunzo: Mukuyedzwa kwekugadzirisa, chifukidziro cheG4-S1 chakagadzirwa uchishandisa tekinoroji yeG4 chakawedzera ne113% zvichienzaniswa nechifukidziro chearc TiSiN. Chakawedzera ne13% zvichienzaniswa nechifukidziro chakanakisa pamusika.
Kwakabva data: chiteshi chevatengi
Kupfeka kwacho kwakakora uye hakuna chikanganiso
Pamusoro payo pakanaka uye hapakwezve mafufu
Kuomarara kwakanyanya uye kushushikana kushoma
Yakakodzera mamiriro ekupedzisa titanium alloy
kumashure kwebanga
mupendero wepamusoro wekugadzira contour